Senior Mechanical Design Engineer – Flight Simulation Hardware Crawley (4 days onsite, 1 day WFH) Full-time | Permanent The Opportunity We are working with a highly innovative engineering organisation operating at the forefront of flight simulation technology, delivering advanced hardware solutions to global aviation training providers.They are seeking a Senior Mechanical Design Engineer to play a key role in the development of high-performance, safety-critical hardware systems, contributing to next-generation flight simulators used worldwide.This is an excellent opportunity for an engineer who thrives in a fast-paced, hands-on environment, and wants to work on complex, real-world mechanical systems with global impact. Key Responsibilities Design and develop mechanical hardware systems for advanced simulation platformsCreate and detail load-bearing structural components, including: Motion platform framesCockpit structuresInstrument and display mounting systemsAccess platforms Perform stress analysis using both: Hand calculationsFinite Element Analysis (FEA) Produce formal calculation packs and stress reports to support design reviews and approvals (SRR, PDR, CDR)Develop detailed 3D CAD models and technical drawingsCollaborate with cross-functional teams including systems, electrical, and software engineersSupport testing, validation, and troubleshooting of hardware systemsEngage with suppliers to support component sourcing and integrationContribute to continuous improvement and innovation in hardware design Key Requirements Degree in Mechanical Engineering (or related discipline)Proven experience in mechanical design of structural systems within industries such as: AerospaceAutomotiveWind energyHeavy engineering or similar Strong experience with: Stress analysis (hand calculations + FEA)Structural design under static, dynamic, and fatigue loading Ability to produce engineering calculation reports and documentationProficiency in 3D CAD tools (Creo / Pro-E or CATIA V5 preferred)Experience with PLM systems (e.g. Windchill, Teamcentre) is advantageousStrong understanding of design for manufacture and assembly (DFM/A)Experience working within regulated or safety-critical environments Desirable Experience Flight simulation or aerospace systemsMotion systems, actuation, or dynamic mechanical assembliesExperience working in multi-disciplinary engineering teamsExposure to engineering design reviews and lifecycle processes What's on Offer Work on cutting-edge simulation hardware used globallyHigh-impact engineering projects with real-world applicationCollaborative, fast-moving engineering environmentStrong opportunities for technical growth and career progressionJBRP1_UKTJ